Cotton Series FA204C carding machine

Technical parameters
Application scope: Cotton, chemical fiber and blended fabric with fiber length between 22 and 76mm.
Product output (kg/h): 45 (Max.)
Quantity of cotton sliver (g): 3.5-6.5
Quantity of cotton layer (g/m): 400-800
work width (mm): 1000
Total draw ratio: 68.7-152.8
Take-in roller work diameter (mm)250
Take-in roller work revolution speed (rpm): 823 938 1039
Doffer work diameter (mm)706
Doffer work revolution speed (rpm): 4-46
Cylinder work diameter (mm)1289
Cylinder work revolution speed (rpm): 323 360 403
Quantity of rotating flat tops (work flat tops/total quantity of flat tops): 39/104
Additional carding parts: carding plate for take-in roller;3 carding plates before cylinder and 2 carding plates after cylinder or 4 carding plates before cylinder and 2 pre-carding plates, and a web purifier.
Suitable cotton sliver can (mm)600×900, ∮600×1100
Total installed power: 5.72kW
Main motor: 3.3kW
Doffer motor: 1.5kW
Cleaning roller motor: 0.37kW
Feed roller motor: 0.55kW
Machine floor area (L×W): 372×2033 (mm)
Machine net weight: approximately 5500kg
The followings are optional:
Blowing-carding unit: returning cotton-free blowing-carding unit suitable for high speed and product output.
Continuous suction unit: 2800-3500m3/h at air outlet of the continuous suction unit.
Feature
1. An energy-saving clutch is installed on the main motor shaft. The cylinders are driven by triangular belts and then the take-in rollers are driven by the cylinders. This machine has a simple and reliable structure and can be stably started. This machine is equipped with take-in roller revolution speed sensors in order to interlock the take-in roller revolution speed with the doffer start/stop to prevent block.
2. The doffer motor is equipped with a frequency-change stepless speed-regulation system for slow head generation, fast and easy operation, sensitive and reliable control. The transmission unit is driven by a synchronous motor, resulting in stable operation and low noise level.
3. The feed rollers are driven by a separate motor. The frequency-change stepless speed-regulation system is interlocked with the doffer.
4. The three rollers are used for cotton stripping. The positive driving cleaning roller is installed above the three rollers to prevent the doffer ripping by carding clothing. A mobile channel-shaped arc plate cotton collector is installed between the dress roller and big press roller to increase operation stability.
5. A dust filtration box is installed on the left of this machine. Continuous suction unit can collect the waste cotton from this machine and store it in the dust filtration box. Then the waste cotton will be sucked out by a dust removal system outside the machine.
6. The specially designed machine frame has high strength and can be easily adjusted to dismantle the big undercasing of cylinder.
7. This machine is suitable for feeding cotton from a cotton roll or cotton box..
8. The front and back fixed flat tops and take-in roller carding plates are provided.
9. Cylinder doffers have the optimized structure, enhanced rigidity and precision.
10. The convenient and safe fully-enclosed shell is provided.
11. Self-stop can be conducted at four points.
12. The flat tops are provided with 0.56mmsmall heel-and-toes to increase the carding efficiency.